What are the common applications of carbide grooving inserts in manufacturing

Carbide grooving inserts can be used in the manufacture of construction equipment, offering a variety of benefits to the industry. Carbide inserts are typically composed of a tungsten carbide base material with a cobalt binder, making them highly durable and resistant to Carbide Milling Inserts wear and tear. As a result, they are able to stand up to the harsh conditions and frequent use experienced in the construction industry.

In addition to their durability, carbide inserts are also capable of cutting a variety of materials such as concrete, masonry, stone, and steel. They are capable of cutting precise grooves into these materials, providing an efficient and reliable way to join two pieces of material. Because of this, they are often used in the manufacture of construction equipment, such as bulldozers, loaders, and excavators.

Using carbide inserts in construction equipment manufacturing also offers the advantage of being able to produce parts quickly and accurately. Inserts can be manufactured in a variety of shapes and sizes, allowing for a wide range of customizations to be made. This ensures that the right part is used for the tungsten carbide inserts job, saving time and money. Additionally, carbide inserts are capable of holding their cutting edge for a longer period of time than traditional steel cutting tools. As a result, they can be used for longer periods of time without needing to be replaced.

Overall, carbide grooving inserts are an ideal solution for the construction industry. They are highly durable, capable of cutting a variety of materials, and able to be customized for the job. As a result, they can save time and money while providing reliable and accurate parts for construction equipment.

The Carbide Inserts Website: https://www.cuttinginsert.com/pro_cat/sandvik/index.html

Making Your Box Stand Out With Custom Box Packaging

In this modern era, everyone’s life has become busy. Everyone wants to become better than others rather than enjoying what they have. Due to this artificial world, people are losing their health. People are suffering from many diseases due to high stress, anxiety & tension; people are taking their health for granted. It is not good that you are risking your health for the sake of money.

Essential oils are best to start if you are stepping in the world of natural products. If you want the permanent solution to your problems then switch to natural ways rather than depending on chemical products. In this world full of artificiality essential oil aromatherapy can be your savior.

Do you what is aromatherapy?

No. Don’t worry, we are here to tell you. In aromatherapy, essential oils are used to support & balance the mind, spirit & body. Patients use this as a form of supportive care that can improve the quality of life & reduces stress, nausea, anxiety & vomiting. You can combine it with complementary treatments like massage therapy & acupuncture with standard treatments.

So, you got to know about the aromatherapy; now you should know which types of oils are used in daily care routine. Here, is the list of some of the essential oils that are used in aromatherapy:

The Carbide Inserts Website: https://www.kingcarbide.com/pro_cat/carbide-end-mills-for-steel-stainless-steel/index.html

Are cutting tool inserts suitable for both internal and external grooving operations

Lathe inserts are essential for achieving the best possible finish on any workpiece. Without them, the surface integrity of the finished product would be significantly compromised. This article aims to explain the benefits of lathe inserts for finish turning and how they can be used to improve surface integrity.

The most basic type of lathe insert for finish turning is a single-point tool. This type of tool is designed to cut a single groove or line into the workpiece. By using multiple passes, the groove can be widened and the surface finished. The advantage of this type of insert is that it offers a high degree of accuracy and consistency in finish turning operations.

Another type of lathe insert for finish turning is a multi-point insert. This type of insert has multiple cutting edges that are designed to create a more intricate pattern on the workpiece. It is typically used for more intricate operations such as threading, profiling, and contouring. By using a multi-point insert, the surface integrity of the workpiece can be improved by ensuring that the cutting edges CCGT Insert are evenly distributed and the edges are sharp.

One of the most important aspects of finish turning operations is tool life. Tool life can be improved greatly by using lathe inserts that are made from high quality materials such as carbide, ceramic, or diamond. By using high quality inserts, the cutting edges will maintain their sharpness for longer and the surface finish will be improved.

Finally, it is important to note that lathe inserts can be used to reduce cutting forces. By using inserts that are designed to reduce cutting forces, the surface integrity of the workpiece can be improved by reducing the amount of vibration and strain that is placed on the workpiece. This will result in a smoother finish and better overall surface integrity.

In conclusion, lathe inserts are essential for achieving the DNMG Insert best possible finish on any workpiece. By using high quality inserts, the surface integrity of the workpiece can be improved by improving the accuracy and consistency of the finish turning operations. Additionally, inserts can be used to reduce cutting forces, thereby improving the surface integrity of the workpiece.

The Carbide Inserts Website: https://www.estoolcarbide.com/product/hunan-estool-manufacture-cnc-turning-tools-lathe-carbide-grooving-inserts-pvd-coating-of-mgmn200-300-400-500-600/

Exploring the Impact of Cutting Insert Geometry on Chip Formation

Cermet inserts are becoming increasingly popular among machinists due to their ability to provide improved performance and extended tool life. As such, many machinists are asking whether cermet inserts can be used in stainless steel machining. The answer is yes, cermet inserts can be used in stainless steel machining.

Cermet inserts are made of a combination of ceramic and metal materials, which makes them highly durable and resistant to wear. This makes them ideal for machining stainless steel, which is a hard and abrasive material. Cermet inserts also have excellent heat-resistant properties, which is important when machining stainless steel, as it can be susceptible to heat-related damage. Additionally, cermet inserts can be used at high cutting speeds, which reduces cycle times and improves overall productivity.

When using cermet inserts for machining stainless steel, proper selection of the insert is essential. The grade and geometry of the insert should be chosen to match the material being machined. Additionally, it is important to ensure that the insert is sharpened correctly, as dull or incorrectly sharpened inserts can lead to reduced tool life and poor surface finish. Finally, it is important to use the proper cutting parameters, such as speed, feed, and depth of cut, to maximize the performance of the cermet insert.

In conclusion, cermet inserts can be used in stainless steel machining, provided that they are selected and used correctly. By following the proper selection and use guidelines, machinists can take advantage of the improved performance and extended tool life that cermet inserts offer.

Cermet inserts are becoming increasingly popular among machinists due to their ability to provide improved performance and extended tool life. As such, many machinists are asking whether cermet inserts can be used in stainless steel machining. The answer is yes, cermet inserts can be used in stainless steel machining.

Cermet inserts CCGT Insert are made of a combination of ceramic and metal materials, which makes them highly durable and resistant to wear. This makes them ideal for machining stainless steel, which is a hard and abrasive material. Cermet inserts also have excellent heat-resistant properties, which is important when machining stainless steel, as it can be susceptible to heat-related damage. Additionally, cermet inserts can be used at high cutting speeds, which reduces cycle times and improves overall productivity.

When using cermet inserts for machining stainless steel, proper selection of the insert is essential. The grade and geometry of the insert should be chosen to match the material being machined. Additionally, it is important to ensure that the insert is sharpened correctly, as dull or incorrectly sharpened inserts can lead to reduced tool life and poor surface finish. Finally, it is important to use the proper cutting parameters, such as speed, feed, and depth of cut, to maximize the performance of the cermet insert.

In conclusion, cermet inserts can be used in stainless steel machining, provided that they are selected and used VBMT Cermet Inserts correctly. By following the proper selection and use guidelines, machinists can take advantage of the improved performance and extended tool life that cermet inserts offer.

The Carbide Inserts Website: https://www.estoolcarbide.com/indexable-inserts/

How do steel inserts handle interrupted cutting

Carbide cutting inserts are a valuable tool for the machinist, offering a range of benefits that can be seen in a variety of industrial applications. Carbide cutting inserts are widely used in areas such as metalworking, aerospace, and automotive manufacturing. This article will discuss the advantages of using carbide cutting inserts.

The first advantage of using carbide cutting inserts is their high wear resistance. Carbide cutting inserts are made of tungsten carbide, which has a much higher hardness than other materials, and is able to withstand significant amounts of wear and tear. This makes them ideal for cutting operations that must take place in hard and abrasive materials, such as stainless steel and aluminum.

Secondly, carbide cutting SNMG Insert inserts can be used in many different operations, from cutting to drilling, and can be used in a variety of materials, including plastic and wood. This is a major advantage, as it allows for greater versatility and flexibility in machining operations. In addition, carbide cutting inserts are efficient, meaning that they can produce consistently high-quality parts.

Thirdly, carbide cutting inserts are generally very durable, meaning that they can be used for extended periods of time. This means that less time needs to be spent replacing the inserts, leading to a decrease in downtime for the machinist. This can lead to a significant increase in productivity, as well as cost savings.

Finally, carbide cutting inserts are relatively easy to use and maintain. As they are made of a hard material, they do not require specialized tools for use or maintenance. This makes them an ideal choice for those who need to quickly and easily complete machining operations.

In conclusion, carbide cutting inserts offer a range of advantages, making them ideal for many industrial applications. They are highly wear resistant, versatile, efficient, durable, DNMG Insert and easy to use and maintain, making them an ideal choice for the machinist.

The Carbide Inserts Website: https://www.estoolcarbide.com/product/hunan-estool-manufacture-cnc-turning-tools-lathe-carbide-grooving-inserts-pvd-coating-of-mgmn200-300-400-500-600/

What Are the Key Factors in Selecting Inserts for Inconel Machining

Indexable inserts have become increasingly popular in the power generation industry. These inserts are an important machining tool that can help to achieve precise and accurate results in the machining process.

Indexable inserts are used in a variety of machining processes, such as turning, milling, and drilling. They are made out of a variety of materials, such as carbide, ceramic, and polycrystalline diamonds, and come in a variety of shapes, such as rectangular, triangular, and round. The inserts are specifically designed to fit into the cutting tool, so it will be able to cut the material without causing excessive wear or tear.

The use of indexable inserts in power generation industry machining offers many benefits. By using these inserts, the machining process can be completed faster, as they can reduce the time required to produce a component by up to 40%. This can lead to increased production and efficiency, thus saving time and money.

Furthermore, indexable inserts are also more durable than traditional tools. As they are made from harder and more durable materials, they are able to withstand high temperatures and pressures. This makes them much more reliable and helps to reduce downtime due to tool wear or breakage. This increased durability also means that indexable inserts can be used for longer periods of time, resulting in fewer tool changes and reduced production costs.

Indexable inserts also offer improved accuracy and precision in the machining process. As the inserts are designed to fit into the cutting tool, they are able to deliver very precise results, with reduced tool wear or breakage. This can help to reduce scrap, as the risk of improper machining is significantly reduced.

In conclusion, indexable inserts are an essential tool for the power generation industry machining. They can help to improve efficiency, reduce downtime, and improve accuracy and precision, thus saving time and money. Thus, they are a great investment and should be considered for any machining process.

Indexable inserts have become increasingly popular in the power generation industry. These inserts are an important machining tool that can help to achieve precise and accurate results in the machining process.

Indexable inserts are used in a variety of machining processes, such as turning, milling, and drilling. They are made out of a variety of materials, such as carbide, ceramic, and polycrystalline diamonds, and come in a variety of shapes, such as rectangular, triangular, and round. The inserts are specifically designed to fit into the cutting tool, so it will be able to cut the material without causing excessive wear or tear.

The use of indexable inserts in power generation industry machining offers many benefits. By using these inserts, the machining process can be completed faster, as WNMG Inserts they can reduce the time required to produce a component by up to 40%. This can lead to increased production and efficiency, thus saving time and money.

Furthermore, indexable inserts are also more durable than traditional tools. As they are made from harder and more durable materials, they are able to withstand high temperatures and pressures. This makes them much more reliable and helps to reduce downtime due to tool wear or breakage. This increased durability also means that indexable inserts can be used for longer periods of time, resulting in fewer tool changes and reduced production costs.

Indexable inserts also offer improved accuracy and precision in the machining process. As the inserts are designed to fit into the cutting tool, they are able to deliver very precise results, with CCMT Cermet Inserts reduced tool wear or breakage. This can help to reduce scrap, as the risk of improper machining is significantly reduced.

In conclusion, indexable inserts are an essential tool for the power generation industry machining. They can help to improve efficiency, reduce downtime, and improve accuracy and precision, thus saving time and money. Thus, they are a great investment and should be considered for any machining process.

The Carbide Inserts Website: https://www.estoolcarbide.com/pro_cat/steel-inserts/index.html

Why is cutting fluid as same important as cutting tools in machining？

Due to the “dual high” characteristics of high hardness and high toughness, the application scope of ultrafine-grained carbides has been expanding, leading to the development of tungsten carbide (WC), the main raw material for carbides, towards ultrafine particles. This is an undeniable fact. However, coarse-grained WC?possesses a series of advantages such as fewer microstructural defects, high microhardness, and low microscopic strain. As a result, it finds extensive applications in mining tools, petroleum drilling tools, engineering machinery, stamping dies, and hard surfacing technologies. In particular, its application in hard surfacing technology has rapidly developed in recent years, such as the production of pipe-type welding rods, electrodes, and spray welding powders using coarse-grained WC. Coarse-grained WC has been identified Cemented Carbide Inserts as a cost-effective wear-resistant hard surfacing material, which is of great significance in improving the efficiency of mechanical equipment and conserving metal materials.

The traditional method for producing coarse-grained WC?involves the following steps: WO? is reduced at high temperature to obtain coarse tungsten powder, which is then subjected to high-temperature carburization to produce coarse-grained WC. The WC produced by this process is approximately 22μm in size. This method has dominated the domestic industry for a long time.

Development of Production Methods

In the past decade, there have been continuous updates in the manufacturing methods of coarse-grained WC?powder, including:

method 1 for coarse-grained WC Powder

High-temperature carburization of medium or fine tungsten powder: This process Deep Hole Drilling Inserts can produce coarse WC grains with a particle size of 7-8μm.

method 2

MACEO (Microplasma-Assisted Chemical Etching of Oxygen) method: This process can produce extremely coarse WC powder with a sieve size larger than 40 mesh. However, it requires special treatment and impurity purification before being used for manufacturing carbides.

method 3

Cobalt-nickel carburization method: This process utilizes a small amount of cobalt and nickel to accelerate the carbide formation of tungsten particles and promote rapid growth of WC grains. With this mechanism, coarse-grained WC with a particle size of 22μm can be produced at relatively low temperatures.

method 4

Classification of coarse-grained WC powder: This method involves using techniques such as cyclone separation, fluidized bed classification, liquid elutriation, or sieving to separate large particles containing W?C and free carbon from WC. This not only narrows the particle size distribution range but also improves the quality of WC powder by increasing the compound carbon content and reducing the free carbon content.

As the application scope of coarse-grained WC?continues to expand, the demand for coarse carbide with a particle size larger than 22μm cannot be met. Therefore, it becomes necessary to develop new coarse-grained WC?products with a particle size greater than 30μm. After several years of exploration, we have successfully experimented with the additive method to produce coarse-grained WC?powder with a particle size larger than 30μm. This method has the advantages of a simple and feasible process, easy operation, utilization of existing production lines without the need for additional equipment, low process temperatures that save energy and prolong the lifespan of process equipment, and high purity of the produced product with no residual additives. The particle crystallization is intact, and the particle size distribution is uniform, consistent with the normal production of WC for carbides.

Experimental Method and Results

The experiment utilized blue tungsten oxide, produced by our factory, as the raw material. After uniformly adding the additive, it was subjected to continuous hydrogen reduction in a furnace at temperatures ranging from 900 to 1100°C, resulting in the production of tungsten powder (W). After carbonization with appropriate carbon content, the tungsten powder was further subjected to a one-hour carbonization process at around 2000°C in a continuous direct-heating carbon tube furnace. The coarse-grained WC?powder was obtained after ball milling and crushing.

The properties of the raw material, blue tungsten (W), are shown in Table 1. The properties of the intermediate product, tungsten powder (W), can be found in Table 2. The properties of the final product are presented in Table 3.

Using 1# WC with approximately 10% Co in the conventional process, the performance of the produced carbide?is as follows: strength of 2560 N/mm2, hardness of 86.5 (HRA), density of 14.42 g/cm3, magnetic flux density of 5300 A/m2, and WC grain size of 3.5 μm.

Analysis of Experimental Results

The above experimental results demonstrate that the additive used in the reduction and carbide formation processes of tungsten significantly increases the grain size of tungsten powder and tungsten carbide particles. As a result, various physical properties of tungsten powder and tungsten carbide powder undergo significant changes.

Compared to products without the additive, the addition of the additive can increase the particle size of tungsten powder by 3.5 to 4.5 times and the particle size of tungsten carbide powder by 2.5 to 3.0 times. Within the scope of the experiment, the process temperature has a significant influence on the particle size of tungsten powder and tungsten carbide. However, the variation in additive content does not have a significant impact on the particle size of tungsten powder and tungsten carbide powder.

Preliminary Exploration of Activation Mechanism

The experimental results indicate that the additive promotes the growth of WC particles, mainly during the tungsten reduction stage. However, during the carbide formation process, the particle size of the product does not increase and, in fact, slightly decreases.

It is well known that the reduction of blue tungsten (primarily composed of WO?go) to tungsten powder undergoes several stages: WO?go → WO?n → WO? → W. During the WO?go → WO? stages, the product generally maintains the particle morphology of its precursor. However, during the WO? → W stage, almost all particles undergo a significant change in morphology and there is a considerable variation in particle size. This can be attributed to two main reasons: first, the solid-state phase transformation during the reduction process leads to particle fracture and refinement; second, the volatilization → reduction → deposition mechanism causes particle coarsening.

We believe that the presence of the additive not only enhances the volatilization → reduction → deposition process by creating an additional channel for the formation of WOxnReO(gas), but also suppresses particle fracture during certain solid-state phase transformations that occur during the reduction process. This further exacerbates the coarsening and refinement of intermediate reduction products. As a result, the additive increases the base number of tungsten powder particles that undergo growth and intensifies the cycle of re-oxidation → volatilization → reduction → deposition of fine tungsten powder particles. This is the mechanism by which the additive activates and promotes the growth of tungsten powder particles during the reduction process.

Summary and Current Issues In this study

it is observed that the carbide process conditions for tungsten powder described in the paper are not entirely optimal. As a result, some of the coarse particles in the final product of WC powder contain W?C inclusions in their cores, accounting for approximately 2.4% of the total particles, as shown in Figure 1. Therefore, further improvements are required in the carbide process to ensure its suitability for the production of carbides.

The Carbide Inserts Website: https://www.estoolcarbide.com/cnc-inserts/

What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/ What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/ What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/ What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/ What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/

Means of Product Customization

Founded in 1988, Marshfield, Wisconsin-based Hastreiter Industries worked largely under the radar until 2018, when it leaped into the spotlight by winning Modern Machine Shop’s Top Shops award in the category of Human Resources as well as a featured position on the magazine’s cover.

However, the road from small shop to Top Shop was not so cut and dry. A vision of expansion required an overhaul of long-trusted and organically developed systems of enterprise and resource management. RealTrac’s ERP platform has enabled the company to achieve its goals and make Surface Milling Inserts an impact on the wider community.

A Socially Conscious Company

For 28 years, Hastreiter focused on CNC turning with only a small amount of support milling capabilities. Owners Ken and Sondra Hastreiter wanted to use their business to make an impact in society, which led them in 2013 to begin donating 50% of the company’s net profit annually.

Wanting to make an impact beyond philanthropy alone, they developed a plan to establish a nonprofit designed to mentor people coming from challenged backgrounds. This nonprofit would provide training in interpersonal and life skills, and the machine shop would be used to teach participants a trade skill, thus enabling them to stand on their own both personally and economically.

Brothers Kody, Kylan and Keegan Hastreiter (left to right) helped grow the company from RCGT Insert small shop to Top Shop.

The problem was that Hastreiter Industries was too small to provide sufficient work and training capacity to make this plan a reality. As Ken and Sondra’s sons joined the company in 2016, a path forward was determined.

Five-Axis Work Provides the Opportunity to Adopt an ERP System

An internal review showed that while Hastreiter’s CNC machines were sufficiently advanced, the company was lacking on the software front. The shop had solid accounting and shopfloor performance, but its processes were not scalable for growth. The way this small business naturally functioned simply did not meet the requirements it would need to successfully run as a larger company. Hastreiter needed to come up with new systems to handle expansion without losing performance from the increased complexity in business operations.

Ken Hastreiter started Hastreiter Industries in 1988 and never foresaw his sons joining the family business. Their addition to the team occurred in 2016 with the new vision of impacting the community positively.

In late 2016, growth came when the shop reentered the aerospace market via five-axis milling. As powerful and efficient as five-axis machining is, Hastreiter realized it needed an equally capable method of tracking performance and maintaining its process evolution.

Hastreiter Industries started an in-depth evaluation of eight different ERP systems. Some of the criteria Hastreiter had for its ERP system included the ability to:

Track times and costs of individuals jobs efficiently,Lay the foundation for gaining ISO 9001 and AS9100 certifications, and?Gain full data visibility and live shopfloor status.

Hastreiter settled on RealTrac, implementing it beginning in 2017. Gone were the days of pen, paper and spreadsheets as the company began formalizing its quoting system through the new software. Once a job was won, it would go directly from quote to shop floor where machinists would clock in and out of each operation. Hastreiter was then able to use RealTrac to track the value, on a per job basis, of jumping into five-axis machining. The RealTrac system provided good data — a critical component for making decisions — which is why an overall cost summary would be printed and analyzed after each job, the company says.

Meeting the Information Needs of Both Machinists and Managers

As a job shop producing low- to medium-volume machined parts, a job could take Hastreiter two hours or a few weeks to finish. Before RealTrac, the company had no way to efficiently track and compare the actual time in production versus the amount of time quoted. Additionally, when operations take as little as a few minutes to complete, having an operator take more than a few seconds to enter data would be too costly. RealTrac’s Shopfloor client — referred to by shop staff as “blue car” because of its desktop icon — has had no issues keeping up with Hastreiter’s machinists, the company reports.

While lacking CAM and ERP software three years ago, Hastreiter’s rapid upgrades, including the adoption of RealTrac ERP software, has since helped to launch the company to the level of sophistication necessary for expansion.

The Shopfloor client isn’t just for operators; it also provides live shopfloor visibility for Hastreiter’s managers. “When Hasteiter was smaller, everyone just kind of knew where everything was at any given moment,” says Vice President Kylan Hastreiter. “That isn’t the case anymore, as we’ve added a second building and a lot more people.”

The RealTrac Shopfloor screen displays the name of every operator and programmer, what job they are currently working on, as well as color-coded job statuses for quick information digestion. Primarily, this provides the ability to give feedback to operators about their personal performance.

“When Hasteiter was smaller, everyone just kind of knew where everything was at any given moment. That isn’t the case anymore, as we’ve added a second building and a lot more people.”

Previously, machinists had no live feedback on the target time per operation. Use of RealTrac has also provided machinists with estimated times on the job’s router, including programming, setup and operating times. Hastreiter finds this to be an important tool that pairs well with the relatively decentralized structure of the company. This equips machinists with as much information and as many tools as possible to allow them to work independently.

Hastreiter Industries did not have a formal router before RealTrac. Machinists were given prints that included purchase order and line number, quantity, material and finishing requirements. The fact that the company had a small, experienced crew doing low-volume repeat work meant that machinists simply learned what all the operations were by heart. However, it was obvious that this needed to change as Hastreiter added new customers and employees. The changes RealTrac has enabled have helped to streamline communication, thereby reducing growing pains.

A Formal System Doesn’t Have To Be Stiff

Before long, RealTrac was implemented across other areas of the company, such as material inventory and tracking, formalizing dozens of processes as a result. The bigger a company gets, the more formal its processes must become. But while the stereotype is that the more a structure formalizes, the more stiff that system becomes, that has not been the case with Hastreiter.

Making a difference in the local community, Hastreiter hosts 150 eighth graders on a tour of Hastreiter Industries as part of the Heavy Metal Tour put on by the Central Wisconsin Metal Manufacturers Alliance (CWIMMA).

“The main beauty is that while we’re embracing it 100%, it embraces us back,” Kylan Hastreiter says. “We don’t have to bend over backward to make it fit us; it’s a pretty easy system to use.”

With Realtrac as its business system, Hastreiter has more than quadrupled in personnel since 2016, grown its capabilities in partnership with Okuma and Morris Midwest, and recently upgraded to a 42,000-square-foot facility. Implementation is said to have posed minimal strain, allowing the company to take growth at its own pace with scalable systems. Hastreiter will also be getting its ISO 9001 and AS9100 certifications soon. Supported by a dependable shop management system, Hastreiter Industries has become well-equipped for the continual growth needed to hit its goals of impacting its community.

The Carbide Inserts Website: https://www.estoolcarbide.com/product/vcmt-cemented-carbide-turning-inserts-use-for-steel-cutting-p-1206/

Suppliers Speak Up About MTConnect

A CNC model is a CNC prototype built before a product going into production, also known as a mock-up. According to different materials, it can be divided into CNC aluminum model and CNC plastic model. As the development of modern industry, more and more industries are paying attention to investment in R&D. In order to adapt to the quickly changing market, it is necessary to advance and accelerate the stage of product development using the CNC model. How to realize a CNC model? There’re some tips for assisting.

Preparation for a CNC model

1. Get ready for the 2D drawing and 3D model

For 2D and 3D files, the design can be done via many tools like Illustrator, Rhinoceros, AutoCAD, SolidWorks, Sketch-Up, etc.) All files should be scaled to the real size and units requiring

2. Determine the material

Different materials are applied in different industries, it’s important to select the right material for your CNC model. When selecting the material for a given application, there are several factors to consider. Some of the most critical include:

a. Mechanical function or appearance test
The purpose of the products influences the final material used. If some mechanical function is to be realized, the material may need to have better strength. If only for an appearance test, there’ll be more options.
b. Quantity
Quantity is one of the key factors determining the material. A different process is suitable for a different quantity, and different materials will be used during the different processes. Take aluminum, for example, ADC12 is used in die casting, while Al 6061 is used in CNC milling. If the quantity is 2000 pcs, using die casting will be much quicker and saving money, ADC12 will be an option in this situation.
c. Cost
d. Lead time

3. Determine the surface finish

In CNC modeling, various surface finishes are used. Surface finishing refers to the formation of a surface layer with special properties on the product surface of a material by chemical or physical means. Surface finishing improves the appearance, corrosion resistance, hardness, wear resistance, strength, and other properties of a part.
Some common finishes for CNC machined parts could be considered, such as as-machined, anodizing, powder coating, bead blasting, and painting, etc.

Choose a supplier for your CNC model

Concern and think about the below questions before making the decision.
(1) Qualification
A company with qualifications will be more cautious about quality control and customers’ satisfaction.
(2) The length of establishment
The longer the establishment time of the factory, the more experience it has.
(3) Technicians and Equipment
Technical equipment and professional staff are important components of a CNC factory and have an impressive impact on whether the CNC factory can run smoothly.
(4) Does the CNC factory’s expertise match your needs?
Having a supplier specialized in what you need is of many advantages. This will help increase your knowledge, accelerate your product development and make you more professional.
(5) After-sales service
How to treat complaints from customers is a key point in evaluating suppliers. Making mistakes is not terrible, what’s more, the matter is how to deal with the mistake.

Why choosing Wayken prototype for your CNC model

1. Quality:
WayKen is an ISO 9001 certified factory. Through the implementation of a total quality management system, we strengthen quality control and inspection in all processes of production, ensure optimization of the company’s processes and effective communication between customers and departments, as well as train employees in quality awareness and promote continuous technological upgrading to efficiently manufacture high-quality products.

2. Carbide Turning Inserts Experience and Technology:
Experience and technology play an important role in the field of CNC machining. Especially for some complex parts, Wayken will provide manufacturing design advice when evaluating, prior to manufacturing, the production department will review the parts again to make sure everything’s good and will help process trial assemble the parts for customers before shipment to make sure everything fits well.?

3. Service:
WayKen is not only good at providing quality products but also has a technical sales team taking good command of English and engineering communication. We provide quick response speed, in-time delivery, good packaging, and a positive attitude on complaints about your projects.

Summary

As an ISO 9001 certified factory, WayKen Rapid Deep Hole Drilling Inserts Manufacturing is a factory with advanced CNC machining equipment that provides CNC prototypes. Engineers and master craftsmen also have over 20 years of experience in this field. WayKen is able to provide the most timely and cost effective solutions and quotes. WayKen is committed to the satisfaction and success of every customer. If you have any questions, please contact us to experience our services.
The Carbide Inserts Website: https://www.estoolcarbide.com/