Are cutting tool inserts suitable for both internal and external grooving operations

Lathe inserts are essential for achieving the best possible finish on any workpiece. Without them, the surface integrity of the finished product would be significantly compromised. This article aims to explain the benefits of lathe inserts for finish turning and how they can be used to improve surface integrity.

The most basic type of lathe insert for finish turning is a single-point tool. This type of tool is designed to cut a single groove or line into the workpiece. By using multiple passes, the groove can be widened and the surface finished. The advantage of this type of insert is that it offers a high degree of accuracy and consistency in finish turning operations.

Another type of lathe insert for finish turning is a multi-point insert. This type of insert has multiple cutting edges that are designed to create a more intricate pattern on the workpiece. It is typically used for more intricate operations such as threading, profiling, and contouring. By using a multi-point insert, the surface integrity of the workpiece can be improved by ensuring that the cutting edges CCGT Insert are evenly distributed and the edges are sharp.

One of the most important aspects of finish turning operations is tool life. Tool life can be improved greatly by using lathe inserts that are made from high quality materials such as carbide, ceramic, or diamond. By using high quality inserts, the cutting edges will maintain their sharpness for longer and the surface finish will be improved.

Finally, it is important to note that lathe inserts can be used to reduce cutting forces. By using inserts that are designed to reduce cutting forces, the surface integrity of the workpiece can be improved by reducing the amount of vibration and strain that is placed on the workpiece. This will result in a smoother finish and better overall surface integrity.

In conclusion, lathe inserts are essential for achieving the DNMG Insert best possible finish on any workpiece. By using high quality inserts, the surface integrity of the workpiece can be improved by improving the accuracy and consistency of the finish turning operations. Additionally, inserts can be used to reduce cutting forces, thereby improving the surface integrity of the workpiece.

The Carbide Inserts Website: https://www.estoolcarbide.com/product/hunan-estool-manufacture-cnc-turning-tools-lathe-carbide-grooving-inserts-pvd-coating-of-mgmn200-300-400-500-600/

Exploring the Impact of Cutting Insert Geometry on Chip Formation

Cermet inserts are becoming increasingly popular among machinists due to their ability to provide improved performance and extended tool life. As such, many machinists are asking whether cermet inserts can be used in stainless steel machining. The answer is yes, cermet inserts can be used in stainless steel machining.

Cermet inserts are made of a combination of ceramic and metal materials, which makes them highly durable and resistant to wear. This makes them ideal for machining stainless steel, which is a hard and abrasive material. Cermet inserts also have excellent heat-resistant properties, which is important when machining stainless steel, as it can be susceptible to heat-related damage. Additionally, cermet inserts can be used at high cutting speeds, which reduces cycle times and improves overall productivity.

When using cermet inserts for machining stainless steel, proper selection of the insert is essential. The grade and geometry of the insert should be chosen to match the material being machined. Additionally, it is important to ensure that the insert is sharpened correctly, as dull or incorrectly sharpened inserts can lead to reduced tool life and poor surface finish. Finally, it is important to use the proper cutting parameters, such as speed, feed, and depth of cut, to maximize the performance of the cermet insert.

In conclusion, cermet inserts can be used in stainless steel machining, provided that they are selected and used correctly. By following the proper selection and use guidelines, machinists can take advantage of the improved performance and extended tool life that cermet inserts offer.

Cermet inserts are becoming increasingly popular among machinists due to their ability to provide improved performance and extended tool life. As such, many machinists are asking whether cermet inserts can be used in stainless steel machining. The answer is yes, cermet inserts can be used in stainless steel machining.

Cermet inserts CCGT Insert are made of a combination of ceramic and metal materials, which makes them highly durable and resistant to wear. This makes them ideal for machining stainless steel, which is a hard and abrasive material. Cermet inserts also have excellent heat-resistant properties, which is important when machining stainless steel, as it can be susceptible to heat-related damage. Additionally, cermet inserts can be used at high cutting speeds, which reduces cycle times and improves overall productivity.

When using cermet inserts for machining stainless steel, proper selection of the insert is essential. The grade and geometry of the insert should be chosen to match the material being machined. Additionally, it is important to ensure that the insert is sharpened correctly, as dull or incorrectly sharpened inserts can lead to reduced tool life and poor surface finish. Finally, it is important to use the proper cutting parameters, such as speed, feed, and depth of cut, to maximize the performance of the cermet insert.

In conclusion, cermet inserts can be used in stainless steel machining, provided that they are selected and used VBMT Cermet Inserts correctly. By following the proper selection and use guidelines, machinists can take advantage of the improved performance and extended tool life that cermet inserts offer.

The Carbide Inserts Website: https://www.estoolcarbide.com/indexable-inserts/

How do steel inserts handle interrupted cutting

Carbide cutting inserts are a valuable tool for the machinist, offering a range of benefits that can be seen in a variety of industrial applications. Carbide cutting inserts are widely used in areas such as metalworking, aerospace, and automotive manufacturing. This article will discuss the advantages of using carbide cutting inserts.

The first advantage of using carbide cutting inserts is their high wear resistance. Carbide cutting inserts are made of tungsten carbide, which has a much higher hardness than other materials, and is able to withstand significant amounts of wear and tear. This makes them ideal for cutting operations that must take place in hard and abrasive materials, such as stainless steel and aluminum.

Secondly, carbide cutting SNMG Insert inserts can be used in many different operations, from cutting to drilling, and can be used in a variety of materials, including plastic and wood. This is a major advantage, as it allows for greater versatility and flexibility in machining operations. In addition, carbide cutting inserts are efficient, meaning that they can produce consistently high-quality parts.

Thirdly, carbide cutting inserts are generally very durable, meaning that they can be used for extended periods of time. This means that less time needs to be spent replacing the inserts, leading to a decrease in downtime for the machinist. This can lead to a significant increase in productivity, as well as cost savings.

Finally, carbide cutting inserts are relatively easy to use and maintain. As they are made of a hard material, they do not require specialized tools for use or maintenance. This makes them an ideal choice for those who need to quickly and easily complete machining operations.

In conclusion, carbide cutting inserts offer a range of advantages, making them ideal for many industrial applications. They are highly wear resistant, versatile, efficient, durable, DNMG Insert and easy to use and maintain, making them an ideal choice for the machinist.

The Carbide Inserts Website: https://www.estoolcarbide.com/product/hunan-estool-manufacture-cnc-turning-tools-lathe-carbide-grooving-inserts-pvd-coating-of-mgmn200-300-400-500-600/

What Are the Key Factors in Selecting Inserts for Inconel Machining

Indexable inserts have become increasingly popular in the power generation industry. These inserts are an important machining tool that can help to achieve precise and accurate results in the machining process.

Indexable inserts are used in a variety of machining processes, such as turning, milling, and drilling. They are made out of a variety of materials, such as carbide, ceramic, and polycrystalline diamonds, and come in a variety of shapes, such as rectangular, triangular, and round. The inserts are specifically designed to fit into the cutting tool, so it will be able to cut the material without causing excessive wear or tear.

The use of indexable inserts in power generation industry machining offers many benefits. By using these inserts, the machining process can be completed faster, as they can reduce the time required to produce a component by up to 40%. This can lead to increased production and efficiency, thus saving time and money.

Furthermore, indexable inserts are also more durable than traditional tools. As they are made from harder and more durable materials, they are able to withstand high temperatures and pressures. This makes them much more reliable and helps to reduce downtime due to tool wear or breakage. This increased durability also means that indexable inserts can be used for longer periods of time, resulting in fewer tool changes and reduced production costs.

Indexable inserts also offer improved accuracy and precision in the machining process. As the inserts are designed to fit into the cutting tool, they are able to deliver very precise results, with reduced tool wear or breakage. This can help to reduce scrap, as the risk of improper machining is significantly reduced.

In conclusion, indexable inserts are an essential tool for the power generation industry machining. They can help to improve efficiency, reduce downtime, and improve accuracy and precision, thus saving time and money. Thus, they are a great investment and should be considered for any machining process.

Indexable inserts have become increasingly popular in the power generation industry. These inserts are an important machining tool that can help to achieve precise and accurate results in the machining process.

Indexable inserts are used in a variety of machining processes, such as turning, milling, and drilling. They are made out of a variety of materials, such as carbide, ceramic, and polycrystalline diamonds, and come in a variety of shapes, such as rectangular, triangular, and round. The inserts are specifically designed to fit into the cutting tool, so it will be able to cut the material without causing excessive wear or tear.

The use of indexable inserts in power generation industry machining offers many benefits. By using these inserts, the machining process can be completed faster, as WNMG Inserts they can reduce the time required to produce a component by up to 40%. This can lead to increased production and efficiency, thus saving time and money.

Furthermore, indexable inserts are also more durable than traditional tools. As they are made from harder and more durable materials, they are able to withstand high temperatures and pressures. This makes them much more reliable and helps to reduce downtime due to tool wear or breakage. This increased durability also means that indexable inserts can be used for longer periods of time, resulting in fewer tool changes and reduced production costs.

Indexable inserts also offer improved accuracy and precision in the machining process. As the inserts are designed to fit into the cutting tool, they are able to deliver very precise results, with CCMT Cermet Inserts reduced tool wear or breakage. This can help to reduce scrap, as the risk of improper machining is significantly reduced.

In conclusion, indexable inserts are an essential tool for the power generation industry machining. They can help to improve efficiency, reduce downtime, and improve accuracy and precision, thus saving time and money. Thus, they are a great investment and should be considered for any machining process.

The Carbide Inserts Website: https://www.estoolcarbide.com/pro_cat/steel-inserts/index.html

Why is cutting fluid as same important as cutting tools in machining？

Due to the “dual high” characteristics of high hardness and high toughness, the application scope of ultrafine-grained carbides has been expanding, leading to the development of tungsten carbide (WC), the main raw material for carbides, towards ultrafine particles. This is an undeniable fact. However, coarse-grained WC?possesses a series of advantages such as fewer microstructural defects, high microhardness, and low microscopic strain. As a result, it finds extensive applications in mining tools, petroleum drilling tools, engineering machinery, stamping dies, and hard surfacing technologies. In particular, its application in hard surfacing technology has rapidly developed in recent years, such as the production of pipe-type welding rods, electrodes, and spray welding powders using coarse-grained WC. Coarse-grained WC has been identified Cemented Carbide Inserts as a cost-effective wear-resistant hard surfacing material, which is of great significance in improving the efficiency of mechanical equipment and conserving metal materials.

The traditional method for producing coarse-grained WC?involves the following steps: WO? is reduced at high temperature to obtain coarse tungsten powder, which is then subjected to high-temperature carburization to produce coarse-grained WC. The WC produced by this process is approximately 22μm in size. This method has dominated the domestic industry for a long time.

Development of Production Methods

In the past decade, there have been continuous updates in the manufacturing methods of coarse-grained WC?powder, including:

method 1 for coarse-grained WC Powder

High-temperature carburization of medium or fine tungsten powder: This process Deep Hole Drilling Inserts can produce coarse WC grains with a particle size of 7-8μm.

method 2

MACEO (Microplasma-Assisted Chemical Etching of Oxygen) method: This process can produce extremely coarse WC powder with a sieve size larger than 40 mesh. However, it requires special treatment and impurity purification before being used for manufacturing carbides.

method 3

Cobalt-nickel carburization method: This process utilizes a small amount of cobalt and nickel to accelerate the carbide formation of tungsten particles and promote rapid growth of WC grains. With this mechanism, coarse-grained WC with a particle size of 22μm can be produced at relatively low temperatures.

method 4

Classification of coarse-grained WC powder: This method involves using techniques such as cyclone separation, fluidized bed classification, liquid elutriation, or sieving to separate large particles containing W?C and free carbon from WC. This not only narrows the particle size distribution range but also improves the quality of WC powder by increasing the compound carbon content and reducing the free carbon content.

As the application scope of coarse-grained WC?continues to expand, the demand for coarse carbide with a particle size larger than 22μm cannot be met. Therefore, it becomes necessary to develop new coarse-grained WC?products with a particle size greater than 30μm. After several years of exploration, we have successfully experimented with the additive method to produce coarse-grained WC?powder with a particle size larger than 30μm. This method has the advantages of a simple and feasible process, easy operation, utilization of existing production lines without the need for additional equipment, low process temperatures that save energy and prolong the lifespan of process equipment, and high purity of the produced product with no residual additives. The particle crystallization is intact, and the particle size distribution is uniform, consistent with the normal production of WC for carbides.

Experimental Method and Results

The experiment utilized blue tungsten oxide, produced by our factory, as the raw material. After uniformly adding the additive, it was subjected to continuous hydrogen reduction in a furnace at temperatures ranging from 900 to 1100°C, resulting in the production of tungsten powder (W). After carbonization with appropriate carbon content, the tungsten powder was further subjected to a one-hour carbonization process at around 2000°C in a continuous direct-heating carbon tube furnace. The coarse-grained WC?powder was obtained after ball milling and crushing.

The properties of the raw material, blue tungsten (W), are shown in Table 1. The properties of the intermediate product, tungsten powder (W), can be found in Table 2. The properties of the final product are presented in Table 3.

Using 1# WC with approximately 10% Co in the conventional process, the performance of the produced carbide?is as follows: strength of 2560 N/mm2, hardness of 86.5 (HRA), density of 14.42 g/cm3, magnetic flux density of 5300 A/m2, and WC grain size of 3.5 μm.

Analysis of Experimental Results

The above experimental results demonstrate that the additive used in the reduction and carbide formation processes of tungsten significantly increases the grain size of tungsten powder and tungsten carbide particles. As a result, various physical properties of tungsten powder and tungsten carbide powder undergo significant changes.

Compared to products without the additive, the addition of the additive can increase the particle size of tungsten powder by 3.5 to 4.5 times and the particle size of tungsten carbide powder by 2.5 to 3.0 times. Within the scope of the experiment, the process temperature has a significant influence on the particle size of tungsten powder and tungsten carbide. However, the variation in additive content does not have a significant impact on the particle size of tungsten powder and tungsten carbide powder.

Preliminary Exploration of Activation Mechanism

The experimental results indicate that the additive promotes the growth of WC particles, mainly during the tungsten reduction stage. However, during the carbide formation process, the particle size of the product does not increase and, in fact, slightly decreases.

It is well known that the reduction of blue tungsten (primarily composed of WO?go) to tungsten powder undergoes several stages: WO?go → WO?n → WO? → W. During the WO?go → WO? stages, the product generally maintains the particle morphology of its precursor. However, during the WO? → W stage, almost all particles undergo a significant change in morphology and there is a considerable variation in particle size. This can be attributed to two main reasons: first, the solid-state phase transformation during the reduction process leads to particle fracture and refinement; second, the volatilization → reduction → deposition mechanism causes particle coarsening.

We believe that the presence of the additive not only enhances the volatilization → reduction → deposition process by creating an additional channel for the formation of WOxnReO(gas), but also suppresses particle fracture during certain solid-state phase transformations that occur during the reduction process. This further exacerbates the coarsening and refinement of intermediate reduction products. As a result, the additive increases the base number of tungsten powder particles that undergo growth and intensifies the cycle of re-oxidation → volatilization → reduction → deposition of fine tungsten powder particles. This is the mechanism by which the additive activates and promotes the growth of tungsten powder particles during the reduction process.

Summary and Current Issues In this study

it is observed that the carbide process conditions for tungsten powder described in the paper are not entirely optimal. As a result, some of the coarse particles in the final product of WC powder contain W?C inclusions in their cores, accounting for approximately 2.4% of the total particles, as shown in Figure 1. Therefore, further improvements are required in the carbide process to ensure its suitability for the production of carbides.

The Carbide Inserts Website: https://www.estoolcarbide.com/cnc-inserts/

What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/ What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/ What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/ What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/ What are the differences between HSS and Carbide

In order to get business, some companies always say “yes” to the customers even though, at times they don’t really have the confidence about getting the job done. ?In this case, it is quite predictable the project won’t run smoothly.? After the customer places the order, then, they start to worry about how to get it done. 50% of chance they Carbide Milling Inserts will succeed, but 50% of chance they are going have problem with quality or fail to match the deadline. So that’s absolutely not a good way to win business if you are looking for return customers.

In my opinion, it is always better to tell the customers the truth in the beginning, especially for rapid prototyping business. YOU might be willing to take the risk, but the customers do not want to, nor can they take that risk. ?They might already have a scheduled testing of product, or a meeting with their clients. Our customers need to be the ones who make the decision whether to take the risk or not. They should be well informed, so that they can decide to continue with you or to look for someone else who is more suitable for the project.

Sometimes to say no doesn’t mean the end of world. 2-3 out of Cemented Carbide Inserts 100 times, you say no to the customer is far better than causing trouble for them. Don’t be afraid you are going to lose the customer because of that. No one in the world can be good for everything.

On the other hand, if you have to reject lots of projects, then, you better improve yourself first.

Why our customers love us? Because we are clear what we can do, and we are always telling the truth in regards to our capabilities.

Article by Ronan Ye–Founder of Estoolcarbide

The Carbide Inserts Website: https://www.estoolcarbide.com/product/rcgt-aluminum-insert-for-cnc-indexable-tools-p-1217/

Means of Product Customization

Founded in 1988, Marshfield, Wisconsin-based Hastreiter Industries worked largely under the radar until 2018, when it leaped into the spotlight by winning Modern Machine Shop’s Top Shops award in the category of Human Resources as well as a featured position on the magazine’s cover.

However, the road from small shop to Top Shop was not so cut and dry. A vision of expansion required an overhaul of long-trusted and organically developed systems of enterprise and resource management. RealTrac’s ERP platform has enabled the company to achieve its goals and make Surface Milling Inserts an impact on the wider community.

A Socially Conscious Company

For 28 years, Hastreiter focused on CNC turning with only a small amount of support milling capabilities. Owners Ken and Sondra Hastreiter wanted to use their business to make an impact in society, which led them in 2013 to begin donating 50% of the company’s net profit annually.

Wanting to make an impact beyond philanthropy alone, they developed a plan to establish a nonprofit designed to mentor people coming from challenged backgrounds. This nonprofit would provide training in interpersonal and life skills, and the machine shop would be used to teach participants a trade skill, thus enabling them to stand on their own both personally and economically.

Brothers Kody, Kylan and Keegan Hastreiter (left to right) helped grow the company from RCGT Insert small shop to Top Shop.

The problem was that Hastreiter Industries was too small to provide sufficient work and training capacity to make this plan a reality. As Ken and Sondra’s sons joined the company in 2016, a path forward was determined.

Five-Axis Work Provides the Opportunity to Adopt an ERP System

An internal review showed that while Hastreiter’s CNC machines were sufficiently advanced, the company was lacking on the software front. The shop had solid accounting and shopfloor performance, but its processes were not scalable for growth. The way this small business naturally functioned simply did not meet the requirements it would need to successfully run as a larger company. Hastreiter needed to come up with new systems to handle expansion without losing performance from the increased complexity in business operations.

Ken Hastreiter started Hastreiter Industries in 1988 and never foresaw his sons joining the family business. Their addition to the team occurred in 2016 with the new vision of impacting the community positively.

In late 2016, growth came when the shop reentered the aerospace market via five-axis milling. As powerful and efficient as five-axis machining is, Hastreiter realized it needed an equally capable method of tracking performance and maintaining its process evolution.

Hastreiter Industries started an in-depth evaluation of eight different ERP systems. Some of the criteria Hastreiter had for its ERP system included the ability to:

Track times and costs of individuals jobs efficiently,Lay the foundation for gaining ISO 9001 and AS9100 certifications, and?Gain full data visibility and live shopfloor status.

Hastreiter settled on RealTrac, implementing it beginning in 2017. Gone were the days of pen, paper and spreadsheets as the company began formalizing its quoting system through the new software. Once a job was won, it would go directly from quote to shop floor where machinists would clock in and out of each operation. Hastreiter was then able to use RealTrac to track the value, on a per job basis, of jumping into five-axis machining. The RealTrac system provided good data — a critical component for making decisions — which is why an overall cost summary would be printed and analyzed after each job, the company says.

Meeting the Information Needs of Both Machinists and Managers

As a job shop producing low- to medium-volume machined parts, a job could take Hastreiter two hours or a few weeks to finish. Before RealTrac, the company had no way to efficiently track and compare the actual time in production versus the amount of time quoted. Additionally, when operations take as little as a few minutes to complete, having an operator take more than a few seconds to enter data would be too costly. RealTrac’s Shopfloor client — referred to by shop staff as “blue car” because of its desktop icon — has had no issues keeping up with Hastreiter’s machinists, the company reports.

While lacking CAM and ERP software three years ago, Hastreiter’s rapid upgrades, including the adoption of RealTrac ERP software, has since helped to launch the company to the level of sophistication necessary for expansion.

The Shopfloor client isn’t just for operators; it also provides live shopfloor visibility for Hastreiter’s managers. “When Hasteiter was smaller, everyone just kind of knew where everything was at any given moment,” says Vice President Kylan Hastreiter. “That isn’t the case anymore, as we’ve added a second building and a lot more people.”

The RealTrac Shopfloor screen displays the name of every operator and programmer, what job they are currently working on, as well as color-coded job statuses for quick information digestion. Primarily, this provides the ability to give feedback to operators about their personal performance.

“When Hasteiter was smaller, everyone just kind of knew where everything was at any given moment. That isn’t the case anymore, as we’ve added a second building and a lot more people.”

Previously, machinists had no live feedback on the target time per operation. Use of RealTrac has also provided machinists with estimated times on the job’s router, including programming, setup and operating times. Hastreiter finds this to be an important tool that pairs well with the relatively decentralized structure of the company. This equips machinists with as much information and as many tools as possible to allow them to work independently.

Hastreiter Industries did not have a formal router before RealTrac. Machinists were given prints that included purchase order and line number, quantity, material and finishing requirements. The fact that the company had a small, experienced crew doing low-volume repeat work meant that machinists simply learned what all the operations were by heart. However, it was obvious that this needed to change as Hastreiter added new customers and employees. The changes RealTrac has enabled have helped to streamline communication, thereby reducing growing pains.

A Formal System Doesn’t Have To Be Stiff

Before long, RealTrac was implemented across other areas of the company, such as material inventory and tracking, formalizing dozens of processes as a result. The bigger a company gets, the more formal its processes must become. But while the stereotype is that the more a structure formalizes, the more stiff that system becomes, that has not been the case with Hastreiter.

Making a difference in the local community, Hastreiter hosts 150 eighth graders on a tour of Hastreiter Industries as part of the Heavy Metal Tour put on by the Central Wisconsin Metal Manufacturers Alliance (CWIMMA).

“The main beauty is that while we’re embracing it 100%, it embraces us back,” Kylan Hastreiter says. “We don’t have to bend over backward to make it fit us; it’s a pretty easy system to use.”

With Realtrac as its business system, Hastreiter has more than quadrupled in personnel since 2016, grown its capabilities in partnership with Okuma and Morris Midwest, and recently upgraded to a 42,000-square-foot facility. Implementation is said to have posed minimal strain, allowing the company to take growth at its own pace with scalable systems. Hastreiter will also be getting its ISO 9001 and AS9100 certifications soon. Supported by a dependable shop management system, Hastreiter Industries has become well-equipped for the continual growth needed to hit its goals of impacting its community.

The Carbide Inserts Website: https://www.estoolcarbide.com/product/vcmt-cemented-carbide-turning-inserts-use-for-steel-cutting-p-1206/

Suppliers Speak Up About MTConnect

A CNC model is a CNC prototype built before a product going into production, also known as a mock-up. According to different materials, it can be divided into CNC aluminum model and CNC plastic model. As the development of modern industry, more and more industries are paying attention to investment in R&D. In order to adapt to the quickly changing market, it is necessary to advance and accelerate the stage of product development using the CNC model. How to realize a CNC model? There’re some tips for assisting.

Preparation for a CNC model

1. Get ready for the 2D drawing and 3D model

For 2D and 3D files, the design can be done via many tools like Illustrator, Rhinoceros, AutoCAD, SolidWorks, Sketch-Up, etc.) All files should be scaled to the real size and units requiring

2. Determine the material

Different materials are applied in different industries, it’s important to select the right material for your CNC model. When selecting the material for a given application, there are several factors to consider. Some of the most critical include:

a. Mechanical function or appearance test
The purpose of the products influences the final material used. If some mechanical function is to be realized, the material may need to have better strength. If only for an appearance test, there’ll be more options.
b. Quantity
Quantity is one of the key factors determining the material. A different process is suitable for a different quantity, and different materials will be used during the different processes. Take aluminum, for example, ADC12 is used in die casting, while Al 6061 is used in CNC milling. If the quantity is 2000 pcs, using die casting will be much quicker and saving money, ADC12 will be an option in this situation.
c. Cost
d. Lead time

3. Determine the surface finish

In CNC modeling, various surface finishes are used. Surface finishing refers to the formation of a surface layer with special properties on the product surface of a material by chemical or physical means. Surface finishing improves the appearance, corrosion resistance, hardness, wear resistance, strength, and other properties of a part.
Some common finishes for CNC machined parts could be considered, such as as-machined, anodizing, powder coating, bead blasting, and painting, etc.

Choose a supplier for your CNC model

Concern and think about the below questions before making the decision.
(1) Qualification
A company with qualifications will be more cautious about quality control and customers’ satisfaction.
(2) The length of establishment
The longer the establishment time of the factory, the more experience it has.
(3) Technicians and Equipment
Technical equipment and professional staff are important components of a CNC factory and have an impressive impact on whether the CNC factory can run smoothly.
(4) Does the CNC factory’s expertise match your needs?
Having a supplier specialized in what you need is of many advantages. This will help increase your knowledge, accelerate your product development and make you more professional.
(5) After-sales service
How to treat complaints from customers is a key point in evaluating suppliers. Making mistakes is not terrible, what’s more, the matter is how to deal with the mistake.

Why choosing Wayken prototype for your CNC model

1. Quality:
WayKen is an ISO 9001 certified factory. Through the implementation of a total quality management system, we strengthen quality control and inspection in all processes of production, ensure optimization of the company’s processes and effective communication between customers and departments, as well as train employees in quality awareness and promote continuous technological upgrading to efficiently manufacture high-quality products.

2. Carbide Turning Inserts Experience and Technology:
Experience and technology play an important role in the field of CNC machining. Especially for some complex parts, Wayken will provide manufacturing design advice when evaluating, prior to manufacturing, the production department will review the parts again to make sure everything’s good and will help process trial assemble the parts for customers before shipment to make sure everything fits well.?

3. Service:
WayKen is not only good at providing quality products but also has a technical sales team taking good command of English and engineering communication. We provide quick response speed, in-time delivery, good packaging, and a positive attitude on complaints about your projects.

Summary

As an ISO 9001 certified factory, WayKen Rapid Deep Hole Drilling Inserts Manufacturing is a factory with advanced CNC machining equipment that provides CNC prototypes. Engineers and master craftsmen also have over 20 years of experience in this field. WayKen is able to provide the most timely and cost effective solutions and quotes. WayKen is committed to the satisfaction and success of every customer. If you have any questions, please contact us to experience our services.
The Carbide Inserts Website: https://www.estoolcarbide.com/

The Evolution Of Cemented Carbide

As machine tool spindles have gotten faster and more complex, the costs associated with repairing those spindles have increased. According to Tom Hoenig, president of GTI Spindle Technology, the average cost of spindle repair is now closer to $10,000 compared to $3,500 not so many years ago.

Mr. Hoenig’s company, a preventative maintenance and spindle repair specialist headquartered in Manchester, New Hampshire, commonly offers training seminars at machining facilities that address a variety of topics related to spindles. He says that 70 percent of spindle failures result from either a crash/impact between the spindle and the workpiece or fixture, or from spindle bearing contamination.

Crashes commonly occur because of human error, he explains. This includes programming mistakes, a misaligned tool, a toolholder improperly mated with the spindle, or fixturing that has been mounted incorrectly. And while crash sensors are now available on machine tools, they tend to mitigate damage rather than prevent Tungsten Carbide Inserts it from happening in the first place.

Spindle bearing contamination can occur when an operator directs an air hose at the spindle while blowing away coolant from the workpiece, fixtures other components. Mr. Hoenig says this can force particulate matter in the coolant into the spindle’s bearings. (Misdirected coolant nozzles can also cause this.) Positive-pressure “purging” seals are available to protect the interior of the spindle, but they can still be defeated by the high pressure of air or coolant streams.

In addition, the design of some high-speed spindles can make it difficult to prevent contamination. Traditional rotating components employ contact seals against contamination. In order to achieve the higher speeds that spindles require, the contact between rotating components needs to be Carbide Aluminum Inserts minimized, thus excluding contact seals from use and requiring what is known as “labyrinth seals,” which can permit contamination.

Beyond crashes and spindle bearing contamination, Mr. Hoenig says the remaining 30 percent of spindle failure is caused by lack of proper spindle lubrication, failure of spindle support equipment such as chillers, and failed connections within the machine tool’s electrical system.

So how can a shop go about protecting its increasingly hefty investment in machine tool spindles? Here are a few topics that GTI addresses in a typical spindle preventative maintenance seminar:

Preventing contamination of machining fluids.

Proper spindle installation and removal.

Bearing impact prevention.

Best tooling interface approaches.

Mr. Hoenig also suggests that shops consider investing in a portable vibration analysis unit that can be operated via a tablet app. The app works with an accelerometer, which is a piezoelectric measurement device used to measure specific vibration at particular frequencies. GTI’s accelerometers are now wireless and have a magnetic base for easy mounting to the spindle.

As for the frequency of testing, Mr. Hoenig recommends using it monthly, or particularly after a spindle crash/impact, in order to determine the exact spindle condition. Conducting this exercise on a monthly basis enables the user to watch the deterioration of the spindle over time. Conversely, outside service companies can be contracted to conduct periodic testing using one of these units. Some service providers, including GTI, also can attach a permanent-mount sensor to the spindle that uploads data to the cloud, where the company can monitor it and alert the shop when data show that a spindle problem may be imminent.

The Carbide Inserts Website: https://www.estoolcarbide.com/product/for-stainless-steel-lathe-turning-tools-cemented-carbide-turning-inserts-cnmg-series-pvd-coating/

Prototype to Production： Practical Tips to Move Your Project

Carbide inserts are virtually certain to have been used at some stage in the careers of all those who have done work with machines that cut metal. Inserts made of carbide for cutting tools are a product that cannot be overlooked in the metal cutting tool sector. Boring, turning, cutting, drilling, grooving, hobbing, milling, and threading are just some of the many applications that make use of them.

Carbide gives materials a high hot hardness in addition to a remarkable wear resistance when used in their construction. Carbide inserts are a superior option than high-speed steel when it comes to durability, making them a good pick for use in applications that require cutting metal. Coatings that provide additional resistance to wear, such as titanium nitride (TiN), titanium carbonitride (TiCN), titanium aluminum nitride (TiAlN), and aluminum titanium nitride (AlTiN), may lengthen the life of inserts by a significant amount. Examples of these coatings include titanium nitride (TiN), titanium carbonitride (TiCN), titanium aluminium nitride

Carbide inserts are manufactured in a large number of distinct geometric forms, each of which is customised specifically to each certain application in order for them to be able to carry out the various cutting processes. Carbide inserts are used in a variety of industries, including automotive, aerospace, and construction.

Carbide is more brittle than other standard tool materials, making it more subject to chipping and breaking, in addition to being more costly per unit than other typical tool materials. Because of these drawbacks, the carbide cutting tip itself is sometimes designed in the form of a tiny insert that is intended to be used in conjunction with a larger cutting tip on a tool whose shank is constructed from a different material, most frequently carbon tool steel. This provides the advantage of employing carbide at the cutting interface without the high expense and brittleness that would be associated with manufacturing the complete tool out of carbide. Carbide inserts are used in the majority of contemporary face mills, in addition to numerous lathe tools and end mills.

Inserts that are round or circular may be used for button milling, in addition to turning and splitting radius grooves. This is because of their versatility. Copy cutters, which are often referred to as button mills, are machines that make use of circular inserts that have a radiuses edge to a significant degree. Because of this, better feed rates and deeper cuts may be performed while consuming a much reduced amount of electricity. The transformation of radial grooves into a round component is referred to as “radius groove turning,” and the method is named after the term. Parting is the process of cutting through a section in its entirety, and the term refers to both the procedure and the result.

When one of the insert’s cutting edges is worn, it may be turned to a fresh, unused edge for shapes that are triangular, square, rectangular, diamond, rhombic, pentagon, and octagon. Other shapes that have multiple cutting edges include octagon, pentagon, and rhombic. Other forms, such as rhombuses, pentagons, and octagons, also contain many angles that may be used for cutting. These inserts have a variety of applications, including turning, boring, drilling, and grooving, to name a few of them. You may get more use out of an insert by utilizing its worn edges for roughing applications before rotating it to a fresh edge and using it for final machining. This will allow you to get more life out of the insert.

Carbide insert wear that is visible in woodcutting is caused, in great part, by chemical corrosion with the cobalt binder of the carbide (glue). Because of this, the tough tungsten particles are able to leach away, which results in a blunting of the cutting edge.

Carbide CNC inserts Process:

The absolute best raw material consists of a very fine spherical powder formed of cobalt, in addition to other compounds that have an extremely high level of purity. It is possible for each batch of powder to preserve its homogeneity and consistency throughout the production process by using the most cutting-edge mixing and wet milling technologies, in conjunction with accurate calculation.

The nanotubes are reduced to an extremely fine powder by a process known as ball milling, which is a kind of grinding. This operation is also known as milling. During the process of ball milling, a localised high pressure will be formed as a consequence of the collision between the tiny hard balls that are enclosed in a concealed container. This collision will take place within the mill.

Utilizing a spiral spray dryer tower allows for the powder to have an exceptional fluidity, which, in turn, leads to a density that is consistent throughout the carbide inserts blanks. This is the end product of the process. Our fixed tower, which is only committed to defined tasks, avoids any mixing of grains of varied sizes within a batch. This helps to ensure that the uniformity and high quality of each and every substrat is maintained throughout the production process.

To get started, the material is put through a press that is highly automated, CNC controlled, and equipped with punches and dies so that it may be pressed into the necessary basic shape and size. The inserts, after being pressed, have a look that is quite similar to that of a true carbide insert; nevertheless, their hardness is not even close to meeting the requirements. Imported press machines and high-precision moulding machines, along with homogeneous spray powder, ensure that the density of the substrate body is comparable with the density of the clearance as well as the cutting edge of carbide inserts. This is accomplished by ensuring that the density of the substrate body is the same as that of the clearance. The grind value is delicately adjusted so that the whole surface and cutting edge are constant, as well as the tool’s durability and duration of use. This is done so that the tool may be used for a longer period of time.

In order to get the desired result of increased brittleness, the insert is subjected to a heat treatment that lasts for 15 hours and is carried out at a temperature of 1500 degrees Celsius. Sintering is the process by which the molten cobalt and tungsten carbide particles are brought together and bonded together. First, the insert goes through a significant shrinkage, and this shrinkage must be precise in order to achieve the appropriate tolerance; second, the powder mixture is transformed into a new metallic material that is known as cemented carbide. The treatment process that takes place in the sintering furnace accomplishes two goals. The cobalt magnetic pole tolerance on the inside of the sintering furnace is guaranteed carbide drilling inserts to be within 0.3, and the magnetic force is guaranteed to be within 0.5. Neither of these parameters may be outside of their respective ranges. Carbide inserts that are manufactured using a large number of batches have remarkable stability. This is because even the smallest amount of variation is sufficient to minimise the quality variation of each batch to a minimum as much as is humanly feasible.

The following phase in the process, which comes after the insert has achieved the necessary amount of hardness, is to bring it to a point where it can be delivered to the customer. Before going on to the next step of manufacture, we will first use the coordinate measuring equipment to do a comprehensive check to confirm that the size of the insert satisfies all of the parameters. This will be done before we move on to the next stage.

When doing quality control on the raw materials, it is necessary to make use of a carbon-sulfur analyzer. This is done to ensure that the tungsten carbide powder has an adequate amount of both carbon and Sulphur.

After the sintering process, the material is examined using a variety of tools, including the following: Conduct tests to determine the TRS of the carbide rod, as well as its microstructure, cobalt concentration, and the material’s hardness. Include a dropping test to confirm that there is no flaw in the material in the centre or inside of the blank. Additionally, include an ultrasonic scanner for carbide die blanks to check that there is no sand hole inside the blank.

After being sintered, the material is subjected to a manual examination, which it must pass. Carburization and decarburization, sand holes in the surface, and tiny fissures are some of the things that should be looked for while doing a visual inspection of the material to determine whether or not it is flawed.

After sintering, the sizes are checked using the following criteria: A micrometer will be used to measure the dimensions, and an additional test for roundness will be performed on carbide rods.

Diamonds are used in the grinding process so that the carbide insert will ultimately have the correct shape after the operation is finished. In order for the inserts to be of a quality that is commensurate with the requirements imposed by the geometric angles, they are ground using a variety of techniques. Throughout the process of grinding, the insert is subjected to checks and measurements by the grinder’s built-in measuring control at a number of different places.

After yet another visit to the lab for a quality check, the top and bottom of the insert are ground to the right thickness. This completes the manufacturing process. The stage that we are now at is called the semi-inspection. Grinding cemented carbide, which is the hardest material that humans have ever discovered, needs industrial diamond, which is the hardest mineral that exists on any planet.

After the insert has had its thickness reduced to the proper level, it is subjected to further grinding in order to create the ideal form and dimensions for it. Higher standards, both in terms of performance and stability, have been imposed on cutting tools in order to meet the needs of contemporary high-speed cutting and automated machine tools. In particular, coated tools have to go through the process of passivation before they can be coated. This is done to guarantee that the coating will be durable and will last for a long time. The objective of the edge passivation technology is to solve the issue of the micro notch defect that is left on the edge of the carbide inserts after grinding, to reduce or eliminate the edge value, and to achieve the objective of making the edge smooth, sharp, and durable.

Once the inserts have been machined, the next step is for them to be cleaned, and then they are shipped to be coated. When working with the inserts at this stage, it is imperative that protective gloves be used so that no oil or dust gets on the hands. They are given a coating after first being positioned into fixtures that are fastened to a carousel and then being placed within an oven that maintains a low pressure. This is the component of the insert that is responsible for giving it its unique color.

Not only does it completely relieve the internal tension of the substrate, but it also removes the unevenly high edges of the carbide inserts, which means that the continuity and consistency of the edge of each carbide insert is substantially improved. The state-of-the-art sandblasting and grinding equipment that are equipped with the pre-coating treatment method that was created by our company make this accomplishment feasible.

Chemical vapour deposition, often known as CVD, and physical vapour deposition are the names of the two methods that are used to coat objects in today’s world (PVD). The nature of the material and the processing procedure come into play when deciding which coating method to use. The thickness of the coating is going to be determined by the application of the insert, and the thickness of the coating is going to have an effect on the durability and the life of the insert. The surface of the cemented carbide is coated with a number of very thin coatings, including as titanium carbide, aluminum oxide, and titanium nitride. These coatings have the potential to considerably prolong the material’s service life and durability. The fact that there are a lot of coatings is the closely guarded technical secret behind this.

Before adding gaseous chloride and oxide, as well as methane and hydrogen, the insert has to be positioned within the furnace in the event that the coating procedure involves the CVD approach. These gases interact with one another and also take action on the surface of the cemented carbide to generate the insert when the temperature reaches one thousand degrees Celsius. You will wind up with an even coating that is no thicker than a few thousandths of a millimeter at most. This will be the result of your efforts. The value of some coated inserts goes up because the surface is given a golden finish. In addition, the lifespan of the coated inserts is much longer than that of the untreated inserts by a factor of five. PVD is sprayed onto the insert while it is heated at a temperature of 400 degrees Celsius.

Following the completion of the final inspection, each insert is checked against the blueprints and the batch order to ensure that it meets the standards. After that, you may finally start packing it. After having the proper grade laser-etched into the insert, it is then placed in a grey box that has a printed label affixed to it. Finally, the insert is given its final presentation. It is now ready to be distributed to the many customers who purchased it. On the insert box, you’ll find not only information about the product, but also the date, as well as the serial number.

Why Carbide Inserts Are So Great?

• When compared to other types of tools, carbide inserts provide superior levels of productivity and cost effectiveness.
• Carbide is a particularly durable substance, which results in a significantly increased amount of time-spent working.
• Tungsten carbide is available in more than a dozen distinct grades, and each of these grades has the potential to be used for a variety of purposes.
• Carbide materials, when used as cutting tools, give a surface finish quality that is much superior to that of other materials.

In addition, carbide recycling materials such as carbide inserts may be used to a wide variety of purposes, which makes these materials an important component for a lot of different companies. Let’s take a more in-depth look, shall we?

• Surgical Instruments

Tungsten carbide is one of the most often used instruments because it is both precise and long-lasting, two qualities that are essential for a variety of medical operations. One of the most noteworthy applications for carbide is in surgical instruments. Tungsten carbide is used to manufacture the tip of the blade of the tool as well as the end of the utensil, despite the fact that the base of the tool itself is normally fashioned from titanium or stainless steel.

• Jewelry

Carbide is an excellent material for jewelers all over the world to use, not just for the shape of jewelry but also for the jeweler itself. Tungsten is an excellent material for wedding rings and other types of jeweler because of its high level of hardness, which places it just slightly below that of diamonds. In addition, jewelers have to depend on effective tools in order to work on these items, and carbide is an excellent material for that purpose. What’s not to like about tungsten jeweler, since it has a great appearance, is highly durable, and is often less expensive than gold?

• Nuclear Science

Carbide has also shown to be an efficient neutron reflector in several applications. This robust substance was also employed during the early research into nuclear chain reactions, notably for the protection of weapons during those early studies. Although the usage of carbide in this business is not quite as prevalent as it may be in some of the others, it is very essential that anybody working with any kind of material do so in the most careful manner possible..

Conclusion

The insert grade that you employ may make all the difference in the world when it comes to how productive your manufacturing process is, and this is true regardless of the size, material, or design of the component. You may keep ahead of the competition by choosing the appropriate insert for the particular machining process you will be doing. Inserts are an essential part of the metal cutting process and cannot be imagined without them. The inserts themselves are crafted from some of the most abrasive substances that can be found anywhere in the globe.

Carbide inserts manufacturers like HUANA are able to fulfil the demands for ever-increasing feeds and speeds, as well as the need for longer tool life and reduced costs, by continuously refining the designs of tungsten carbide inserts and creating better and better coating methods. As one of the leading manufacturers of carbide inserts, HUANA offers the best cutting tool solution for almost any application or machining process. With a variety of inserts and insert configurations that have been designed specifically for different metals, such as steels, stainless steel, cast iron, and aluminum alloy, HUANA is able to cater to a wide range of cutting needs. Whether you are roughing, grooving, finishing, or doing any of the various forms of machining. Due to the extensive variety of carbide insert goods and solutions that we provide, we are certain that you will find exactly what you are looking for.

The Carbide Inserts Website: https://www.estoolcarbide.com/cutting-tool-inserts/wnmg-insert/